HG-1500 Automatic H-Beam Assembling Machine with Intelligent Hydraulic Centering and High-Precision Alignment for Steel Structure Production

The HG-1500 Automatic H-Beam Assembling Machine is a core piece of equipment for heavy-duty structural steel production lines. Specifically engineered for the rapid and precise tack-welding and assembly of H-beams and T-beams, this machine is indispensable for PEB (Pre-Engineered Building) manufacturing, bridge construction, and heavy industrial plant fabrication.

By integrating advanced hydraulic clamping with a robust mechanical structure, it ensures fast, accurate centering of the web and flange, significantly reducing manual labor while maximizing production output.

• Intelligent Hydraulic Centering System: The main machine utilizes the industry's most reliable centering method. Mechanical preliminary positioning combined with hydraulic clamping effortlessly accommodates various web thicknesses and flange widths within the specified range.
• High-Precision Alignment: Equipped with 2 sets of flange centering units and 3 sets of web centering units. This design guarantees exceptional straightness for thin webs and eliminates the need for repeated adjustments when processing the same specifications, highly improving batch production efficiency.
• Premium VFD Control (Variable Frequency Drive): The electrical system is powered by a high-performance AC frequency inverter, delivering 100% - 150% starting torque. It supports 8-step speed control, customizable V/F curves, and Automatic Voltage Regulation (AVR) for smooth, stepless speed adjustment during assembly.
• Heavy-Duty Industrial Components: The hydraulic station utilizes top-tier domestic hydraulic valves with a high-precision filter at the oil inlet, ensuring long-term, stable operation of the solenoid valves even in harsh workshop environments.

This complete turnkey equipment package includes the following core modules:

• Main Assembling Unit: Includes the heavy-duty main frame, flange & web precision centering system, main drive motor, and gear reducer.
• Manipulator Assembly: 1 set of high-strength connecting rod synchronous clamping devices.
• Input Conveyor Roller: Includes heavy-duty support frames, 3 sections of powered rollers, and a mechanical preliminary centering device.
• Output Conveyor Roller: Includes support frames and 3 sections of rollers (one powered section) for smooth finished product output.
• Independent Hydraulic Station: Includes 1 high-power hydraulic pump station, 12 high-pressure oil pipes, and 6 sets of precision hydraulic cylinders.
• Electrical Control Cabinet: Industrial-grade control panel equipped with standard electrical components and AC VFD.
• Spare Parts Kit: Includes standard operation buttons (3 pcs), 6A fuses (3 pcs), and original hydraulic cylinder seals (20 pcs).

• Power Supply: 220V/380VAC +/- 5%, 50-60Hz.
• Fluids Required: 46# anti-wear hydraulic oil, lubricating oil, and grease (prepared by the user).
• Working Temperature: -10°C to +40°C (Max daily variation +/- 10°C).
• Humidity: <= 95% RH (Non-condensing).
• Civil Foundation: Altitude max 1000m. Equipment must be installed on a foundation built according to the standard layout blueprint (provided immediately upon contract validation).